Loopmaster - ALO Center

Welcome to the future – Loop production turns automatic

A MASTER OF LOOPS

We are excited to announce the next phase of our ground-breaking Loopmaster. Loopmaster not only streamlines operations but also empowers human workers by improving safety, quality, and overall job satisfaction. It’s a win-win for both technology and people!

With advanced features that optimise operations and improve production quality, the Loopmaster will transform the future of work.

We have already delivered multiple units to key locations, enabling customers to experience the power of this state-of-the-art technology first-hand. Additional deliveries are planned in the coming months.

Watch the video and follow us on this innovative journey!

EXPERIENCE THE FUTURE OF FINISHING

Loopmaster’s latest innovation – the fully automated Loopfinisher, designed to boost production efficiency and enhance weld quality like never before.

Setting a new industry standard, the Loopfinisher combines cutting-edge automation and full process control to deliver superior, repeatable results with every cycle.

To find out more, contact our sales team today!

Get your Loopfinisher now – available for immediate delivery!

MEET THE LOOPMASTER

Designed to be a flexible system, Loopmaster seamlessly adapts to your production needs. Whether you are producing high-capacity bi-metal blades or other blade types, Loopmaster delivers exceptional results. Say goodbye to tedious changeovers – our system easily produces welded loops of varying lengths from the same master coil, streamlining your entire manufacturing process.

The system comprises:

ALO 177 Cut to length machine with match finder system
FANUC M20iD35 6 axis industrial robot
Band gripping/manipulating robot tool
Loopmaster table
Operator panel/HMI
Protective fence
ALO 106 Cube
ALO 106-E Cube elevator

FLEXIBLE AND SCALEABLE

The Loopmaster can serve up to two weld units, realizing an output of up to 80* loops per hour, Each loop can have a length between 2.0 – 6.8 meters and you can order up to three different length in one batch – effectivly minimizing set times and maximates your production

Need to manually weld a loop, or service a weld unit? With the optional turn table, each unit can be turned out of the cell for manual operation or service, while the Loopmaster continues the production on the other available units.

* With two weld units and a cycle time of 45 seconds.

MODULAR DESIGN

The system is based on our popular ALO 177 Cut-to-length machine, and if you already have one then you have already started your journey into the Loopmaster concept!

With up to two weld units, the flexibility of the system will be at its maximum capacity. Each unit can be set up dedicated to different
blade dimensions, or all units for one blade dimension – what ever suits your production best!

Add the loop table, robot and minimum one welder, and you’re good to go! Contact us today for a quotation!

177 – THE HEART OF THE LOOPMASTER

The ALO CTL machine revolutionised the cut-to-length process of band saws by introducing advanced automation and precision. It is excellent for handling both large volume orders and single-piece orders with ease. Capable of utilising smart barcode and QR-code technology, the machine can be set up quickly and efficiently. It is the first of its kind to replicate the complicated manual tooth matching process, ensuring high accuracy.

The innovative Matchfinder system significantly reduces scrap pieces, enhancing material efficiency. The CTL machine’s user-friendly interface and sophisticated capabilities make it a game-changer in the industry.

177 is the foundation of the Loopmaster concept. Old versions of 177 are fully compatible with the Loopmaster concept but to unlock new levels of productivity – upgrade your 177 to the latest mark version.

Do you have any questions?
Please contact us at:

sales@alocenter.se

LOOPMASTER CYCLETIME

Let us present the latest update to our Loopmaster system – Dual Robots.
We now have a two robot concept where we have found the highest possible output by using only two welding machines.

Take a look at the list!

1 robot, 1 welding machine
Welding time	Cycle time	Output/hour
40 s	85 s	42/h
60 s	105 s	34/h
1 robot, 2 welding machines
Welding time	Cycle time	Output/hour
40 s	45 s	80/h
60 s	53 s	68/h
2 robots, 1 welding machine
Welding time	Cycle time	Output/hour
40 s	60 s	60/h
60 s	80 s	45/h
2 robots, 2 welding machines
Welding time	Cycle time	Output/hour
40 s	38 s	94/h
60 s	40 s	90/h

TURNING TABLE

Let us present the latest update to our Loopmaster system – Turning Table.

Having Loopmaster welding unit(s) mounted on our swivel base that can be rotated 180 degrees to temporarily shut down the welding unit(s) offers several advantages, mainly related to safety, preventive maintenance and operational flexibility.

Here are the main benefits:

Safety: The main reason for this setting is safety. By temporarily shutting down the welding unit, you can ensure that maintenance, adjustments or other tasks that require personnel to be in close proximity to the unit can be performed without endangering workers. This is especially important in environments where robotic equipment can pose a safety risk.
Preventive Maintenance: Scheduled preventive maintenance is critical to the longevity and efficiency of production equipment. In the Loopmaster, the welding units will be the bottleneck that requires the most attention and maintenance. Being able to temporarily disable them in the Loopmaster cell allows for regular maintenance without disrupting the entire production process. This can help identify and fix potential problems before they lead to unexpected downtime.
Changeover Flexibility: Changeover operations, which may involve switching to a band dimension or adjusting production parameters, can be completed more efficiently with this setup. The ability to temporarily shut down a welding unit and disconnect it from the Loopmaster cell reduces downtime during changeovers.
Continuity of Operation: Even if one or two welding units are temporarily out of operation, the Loopmaster can continue to produce at reduced speed. This ensures operational continuity even during maintenance, adjustments or changeovers.
Manual Operation: The ability to manually operate the welding unit outside the Loopmaster is advantageous for efficient processing of odd, urgent or one-piece orders.
Efficient Resource Allocation: By switching between two welding units, you can optimize resource allocation and still maintain relatively high production rates in your Loopmaster cell. This flexibility enables efficient resource management and production planning.
Reduced Downtime: The ability to disable a unit without affecting the entire cell’s production to a complete stop means you minimize downtime. This can lead to higher overall equipment effectiveness (OEE) and improved production efficiency.
Adaptability: The system is adaptable to changing production requirements. When the volume of standard production is low, resources can be allocated to other tasks, such as maintenance or handling non-standard orders. This adaptability is valuable in dynamic manufacturing environments.

In summary, the Loopmaster with swivel-mounted welding units provides benefits in terms of safety, preventive maintenance, efficient changeovers, operational continuity and adaptability to varying production requirements. By switching between welding units, you can strike a balance between maintaining a high production rate and ensuring that necessary maintenance and adjustments to the welding units are carried out without causing significant disruption.